A homogeneous and precise corn blending process, adhering to the highest quality standards, makes this corn mixer essential for pre-processing corn. It achieves perfect homogeneity in the blending of corn while adding the precise moisture content, ensuring even distribution and professional preparation of the final product. Advanced Operation:
1️⃣ Large Capacity and High-Quality Materials: Capacity: 400 kg, allowing for efficient processing of large quantities of corn. Material: Constructed entirely of 2 mm thick food-grade 304 stainless steel to ensure rust resistance and maintain product hygiene.
2️⃣ Powerful Motor for Optimal Blending: The 5 HP Turkish-made main motor ensures stable performance and high blending efficiency. The homogeneous blending mechanism guarantees optimal ingredient distribution within the mixer.
3️⃣ Precise Corn Moisture Control: Equipped with a built-in water tank, this mixer allows for precise control of corn moisture to achieve the desired consistency. A water level indicator helps in accurately adjusting the quantity during the blending process.
4️⃣ A high-security system for worker protection, equipped with a mechanical guard (metal mesh) that prevents the worker's hand from entering the mixer during operation, ensuring a safe working environment.
5️⃣ A smooth discharge and process control system with a calibrated discharge opening that allows for easy product removal without clumping or raw material loss. It also features a monitoring and cleaning opening, allowing for tracking the mixing process and ensuring the mixer is clean after each use.
6️⃣ Effective removal of metallic impurities. The mixer tank contains a powerful magnet that removes any metallic impurities from the corn, ensuring the purity of the final product and preventing unwanted materials from entering subsequent production lines. Technical Specifications
✅ Material: Constructed entirely from food-grade 304 stainless steel to guarantee the highest standards of hygiene and quality.
✅ Power: 3.75 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 180 cm
Width: 120 cm
Height: 230 cm
✅ Machine Number: 001
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey – High industrial quality according to European standards. Robust construction and high efficiency.
✔️ 2 mm thick internal design for corrosion resistance and long-lasting durability.
✔️ Smooth discharge system allows for easy control of the corn discharge process after mixing.
✔️ High mechanical protection to ensure worker safety during operation.
✔️ Magnet inside the hopper to remove any metallic impurities that may affect product quality.
✔️ Precise control of corn moisture via an integrated water tank and level indicator.
✔️ Robust and durable design made entirely of food-grade 304 stainless steel to ensure maximum hygiene.
✔️ High safety system with a metal mesh screen to prevent hands from entering during operation.
✔️ Effective removal of metallic impurities using the built-in magnet in the hopper.
✔️ Easy emptying and cleaning through the designated openings.
✔️ High-performance motor to ensure optimal mixing efficiency and the highest quality.
💡 The ideal solution for ensuring homogeneous mixing and professional corn preparation with the best quality and operational efficiency!
Precise and efficient automated material handling with maximum safety. The screw conveyor is one of the most important pieces of equipment in production lines, automatically feeding materials to the extruder smoothly and efficiently. This ensures a consistent flow and improves production efficiency while maintaining the highest levels of safety and quality. Advanced Operation Mechanism:
1️⃣ Large hopper made of high-quality materials. Capacity: 75 kg, allowing for the storage of sufficient material to ensure uninterrupted production. Material: Constructed entirely of 2 mm thick food-grade 304 stainless steel, providing high rust resistance and ensuring product hygiene.
2️⃣ Automatic extruder feeding for consistent flow. The conveyor automatically feeds materials to the extruder, minimizing the need for manual intervention and ensuring continuous, efficient operation. The precise screw design ensures smooth material transfer without clumping or flow interruptions.
3️⃣ High safety system for worker protection. Equipped with a metal mesh as a mechanical guard, it prevents the worker's hand from entering the conveyor during operation, providing a safe working environment.
4️⃣ Efficient Removal of Metallic Impurities: Equipped with an advanced magnetic mechanism that effectively removes any metallic impurities present within the materials, preserving the quality of the final product and protecting the machinery from damage.
5️⃣ Easy Cleaning and Maintenance: Features a dedicated bottom opening for easy cleaning, facilitating routine maintenance and the removal of any residue from the tank. Technical Specifications:
✅ Material: Constructed entirely from food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Power: 1.25 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 300 cm
Width: 90 cm
Height: 250 cm
✅ Machine Number: 002
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey – High industrial quality in accordance with European standards. Robust design and high operating efficiency.
✔️ 2 mm thick internal structure for corrosion resistance and long-lasting durability.
✔️ Precision spiral design for uniform material transfer without clumping.
✔️ Easy discharge system via the bottom opening, facilitating maintenance and cleaning.
✔️ High-performance mechanical protection to ensure worker safety during operation.
✔️ Effective removal of metallic impurities using the integrated magnet system.
✔️ Automatic extruder feeding to ensure consistent flow and improved production efficiency.
✔️ Robust construction made of food-grade 304 stainless steel for hygiene and quality.
✔️ Integrated safety system with a metal mesh to prevent accidents during operation.
✔️ Efficient removal of metallic impurities via an integrated magnetic system.
✔️ Easy maintenance and cleaning thanks to the dedicated bottom opening.
✔️ Energy-efficient design with low power consumption.
💡 The ideal solution for precise and safe material transfer, achieving the highest standards of quality and operational efficiency!
Professional performance for producing high-quality puffed grains. The extruder is essential equipment in the food industry, producing puffed grains in various shapes using advanced manufacturing techniques. This ensures highly efficient and consistent production, with precise control over the shape and size of the final product. Advanced Operation Mechanism:
1️⃣ High Production Capacity and Continuous Operation: Production capacity ranges from 200 kg per hour, depending on the desired grain shape. Designed for continuous 24-hour operation thanks to a heavy-duty gearbox made of premium metals according to American Extrusion standards.
2️⃣ Robust Structure for Durability and Sustainability: The main frame is made of heat-treated steel, coated in state-of-the-art furnaces to protect it from corrosion and impacts. It is fully insulated with a layer of food-grade 304 stainless steel to ensure easy cleaning and compliance with hygiene standards. Approximate weight: 1300 kg, providing stability and reliability during operation.
3️⃣ Advanced transmission system for superior reliability. Swedish and Japanese-made SKF bearings and augers ensure smooth performance and a long service life. The augers are made of high-quality metals and heat-treated using state-of-the-art vacuum furnace technology, guaranteeing resistance to high temperatures and pressures during operation. Equipped with a main auger that automatically feeds the compressor auger with material via an inverter, allowing for precise control of the feeding process.
4️⃣ Integrated electronic control for operational flexibility. All extruder motors are electronically controlled via three inverters, ensuring smooth control of different speeds. An electronically variable speed knife (inverter) allows for easy adjustment of the pellet length according to production requirements. Equipped with a start-up preheater with precise electronic temperature control.
5️⃣ Dual cooling for stable performance. A closed-loop water cooling system, based on the American Extrusion model, ensures high cooling efficiency and reduces water consumption. An additional air cooling system maintains stable temperatures during continuous operation.
6️⃣ Intelligent Control Panel for Efficient Operation Monitoring: An independent main control panel made of food-grade 304 stainless steel, equipped with a special ventilation system for hot environments. It features three ventilation filters and three cooling fans to ensure stable performance in harsh industrial environments. The control panel is sealed to prevent dust ingress, guaranteeing clean and stable operation. It includes a classic control panel for complete operational control, along with an advanced software system capable of automatically reading faults and alerting users to any malfunctions. Operating data is automatically stored, and a detailed electrical diagram is included for easy maintenance and inspection. Technical Specifications:
✅ Material: Constructed entirely of food-grade 304 stainless steel to ensure the highest standards of quality and hygiene.
✅ Power: 45 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 150 cm
Width: 110 cm
Height: 240 cm
✅ Machine Number: 003
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey – High industrial quality according to European standards. Robust design and high efficiency.
✔️ Main frame made of heat-treated steel to withstand harsh operating conditions.
✔️ Electronically controlled automatic feeding system via main screw conveyor to ensure a uniform flow of materials.
✔️ 50 HP (37 kW) Italian-made screw conveyor motor with copper windings for durability and stable performance.
✔️ Main motor housing made of cast iron for increased durability and pressure resistance.
✔️ Fully electronic speed and length control via advanced inverter devices.
✔️ Dual cooling system (water + air) to maintain stable temperatures during continuous operation.
✔️ Intelligent, sealed control panel with a dedicated cooling and ventilation system for hot environments.
✔️ Production capacity up to 200 kg/hour with easy control over grain shape.
✔️ Powerful, high-efficiency motors from trusted international brands.
✔️ Durable 304 food-grade stainless steel construction for hygiene and easy cleaning.
✔️ Dual cooling system maintains stable performance and prevents overheating.
✔️ Fully electronic control via advanced inverters for precise and smooth operation.
✔️ Advanced control panel capable of reading faults and storing operational data.
✔️ Safe and environmentally friendly design with a closed cooling system to conserve water.
💡 The ideal solution for producing high-quality puffed grains with maximum efficiency and consistent performance!
Professional product transfer between manufacturing stages: The product conveyor belt is essential equipment in production lines, ensuring smooth and safe material transfer from the extruder to the furnace. Its robust design and advanced features guarantee the highest standards of hygiene and efficiency. Advanced operating mechanism:
1️⃣ Robust structure for durability and longevity: Made entirely of food-grade 304 stainless steel, ensuring high rust resistance and easy cleaning. Equipped with sturdy wheels for easy movement and regular cleaning within the production line.
2️⃣ High-quality food-grade conveyor belt: The conveyor belt is made of food-grade PVC or plastic to ensure hygienic and safe product transfer. The surface has a non-stick texture to prevent material sticking during transfer, thus preserving product quality.
3️⃣ Integrated cleaning system: Equipped with dedicated cleaning ports for easy routine maintenance and to prevent residue buildup. It features continuously operating automatic cleaning brushes to remove any impurities or residual materials during operation.
4️⃣ Highly efficient and economical operation: Consuming low power (1.25 kW), ensuring economical operation with no energy waste. Technical Specifications
✅ Material: Made entirely of food-grade 304 stainless steel for hygiene and durability.
✅ Power: 1.25 kW | 220/380 V | 50 Hz
✅ Dimensions:
Length: 300 cm
Width: 80 cm
Height: 200 cm
✅ Machine Number: 004
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey – High industrial quality according to European standards. Product Conveyor Features
✔️ Robust, all-stainless steel construction to ensure the highest hygiene standards.
✔️ Smooth and safe transfer of materials from the extruder to the oven without any product damage.
✔️ Conveyor belt made of PVC or food-grade plastic for hygienic transport.
✔️ Integrated automatic cleaning system with cleaning brushes and maintenance access points.
✔️ Wheels for easy movement and cleaning, providing operational flexibility.
✔️ Low energy consumption with high operating efficiency.
💡 The ideal solution for safe and efficient product transport within food production lines!
Professional roasting and drying using hot air technology: The hot air roasting oven is one of the latest technologies used in roasting and drying potato chips. It relies on uniform heat distribution to ensure a perfect final product, with precise control of humidity and temperature to adjust texture and taste accordingly. Advanced operating mechanism:
1️⃣ High productivity with precise temperature control: Production capacity reaches up to 300 kg per hour, making it ideal for large production lines. Temperature can be adjusted up to 300°C according to the product type and manufacturing requirements. Moisture of the final product can be controlled from 0% to 5% as required to guarantee the perfect texture.
2️⃣ Efficient and energy-saving heating system: Operates on diesel or natural gas (LPG) according to customer preference, ensuring economical and efficient operation. Equipped with a detachable and removable heating chamber for easy maintenance, made of 304 stainless steel and chrome plating to withstand temperatures up to 800°C. The main burner is a Baltur or Riello brand (Italian - 2025 model), ensuring high operating efficiency.
3️⃣ Robust construction and excellent thermal insulation: Made entirely of food-grade 304 stainless steel for superior rust resistance and easy cleaning. The oven is fully insulated with a 15 cm thick layer of fiberglass on all sides to retain internal heat and reduce energy consumption.
4️⃣ Advanced product conveyor system with automatic cleaning: The 100 cm wide, food-grade 304 stainless steel conveyor belt ensures even roasting. It features an automatic cleaning mechanism for the conveyor belt, maintaining product hygiene and operational efficiency. The oven is equipped with an LS brand inverter for precise control of the conveyor belt speed.
5️⃣ Professional air distribution for even roasting: Equipped with powerful hot air intake and circulation fans to ensure optimal heat distribution from the top and bottom, with side circulation. The hot air intake fan motor is 3 HP (Italian or Turkish – excellent quality). The exhaust and circulation fan motor is also 3 HP (Italian or Turkish – excellent quality).
6️⃣ Advanced Operating and Control System: A separate control panel made of food-grade 304 stainless steel, detachable for easy maintenance and transport. A modern touchscreen control panel with an intelligent fault reading system via text message allows for quick problem identification and resolution. All electrical components are from Schneider Electric (France) and LS (Korea) to ensure high operational reliability. The main gearbox is Italian, and the motors are either Italian or Turkish, all of excellent quality. The hot air blower and circulation fans are electronically controlled via inverters. Technical Specifications:
✅ Material: Constructed entirely of food-grade 304 stainless steel to ensure the highest standards of hygiene and quality.
✅ Power: 10.5 kW | 380/220 V | 50 Hz
✅ Dimensions:
Length: 650 cm
Width: 140 cm
Height: 200 cm
✅ Machine Number: 005
✅ Model: THV-2025PV-Z
✅ Country of Origin: Turkey – High industrial quality according to European standards. Features of the Hot Air Roasting Oven:
✔️ High productivity of up to 300 kg/hour with precise humidity and temperature control.
✔️ Robust design and excellent thermal insulation to retain internal heat and reduce energy consumption.
✔️ Integrated removable heating chamber for easy maintenance.
✔️ Advanced air distribution system to ensure even roasting from all sides.
✔️ Food-grade 304 stainless steel conveyor belt with automatic cleaning system.
✔️ Smart touch control panel with automatic fault reading system.
✔️ Powerful European-quality motors and fans to ensure continuous production.
💡 The perfect solution for getting high-quality toasted chips, delicious taste, and perfect texture!